It's also important to understand the key differences between the two main types of manuals for your W639. While both are useful, they serve very different purposes:
The Mercedes-Benz W639, produced between 2003 and 2014, represents a pivotal generation of mid-size vans and MPVs, encompassing the utilitarian (panel van/combi) and the luxurious Viano (people carrier). Unlike its predecessor (W638, co-developed with VW), the W639 is a true Mercedes-Benz chassis, sharing its platform and engineering with the Sprinter 906.
What does your W639 have (e.g., 2.2 CDI OM646, 3.0 V6 OM642, 5-speed automatic)?
General technical data, identification plates, jacking points, and service intervals. w639 workshop manual
The W639 manual typically spans all major variants, including the panel van (Vito), the luxury MPV (Viano), and the Mixto. It covers a wide range of engine configurations:
It is a massive software package (often 4+ DVD discs) that can be difficult to install on modern Windows versions without virtualization (e.g., using a Virtual Machine).
When shopping for or downloading a manual, ensure it covers your specific production year. Formats generally come as digital PDF books or standalone offline software packages (such as virtual machine copies of Mercedes WIS/ASRA). Ensure the manual contains explicit indexing so you can quickly pull up systemic torques, diagnostic codes, fluid capacities (such as the strict specification required for the automatic transmission), and complete dimensional prints for body repairs. It's also important to understand the key differences
: Comprehensive wiring diagrams and fuse/relay locations, which are vital for troubleshooting complex electronic issues. Torque Specifications
: Step-by-step instructions for overhauling major systems like the engine, clutch, and transmission. Electrical Schematics
– Mercedes-Benz offers electronic workshop information system (WIS/ASRA) access, but it’s subscription-based. A printed factory manual is rare and expensive. What does your W639 have (e
The W639 workshop manual is a comprehensive guide designed to assist professionals and serious enthusiasts in maintaining and repairing the Mercedes-Benz Sprinter vans from 2006 to 2013. By following the procedures and guidelines outlined in the manual, one can ensure the longevity and optimal performance of these versatile vehicles.
Points directly to the seat occupancy sensor matrix or the steering wheel clock spring. The manual provides the exact multi-meter testing procedures to verify if a wiring harness under the seat is broken or if the airbag module itself has dropped communication with the central CAN-bus. Symptom 3: Rear Suspension Sagging Over Night